Structure:
ZD272 Extraction rate with PH
Appearance | Colorless to light yellow liquid |
Density g/cm³ (25℃) | ≤0.93 |
Viscosity mPa.s | ≤190 |
Flash point ℃ | ≥108 |
Content % | ≥92 (Titration) |
Extractable Cobalt Saturation Capacity | 0.86 g/L, 1 V/O |
Extraction Rate %( PH≤5.6 ,40℃) | Nickle≤5.85 Cobalt≥98 |
Reverse extraction Rate % | Nickle≤98.1 Cobalt≥99.5 |
Nickel-cobalt separation factor PH=5.6 | >7×10³ |
Nickel-magnesium separation factor | >3×10³ |
Phase separation (S) | Extraction ≤45 Reverse extractio ≤45 |
Dissolution losses in water mg/L(PH=2.6) | ≤20 |
Applicable temperature range ℃ | 40-50 |
Maximum applicable concentration % | ≤25 |
Maximum saponification rate% | ≤55 |
Suitable for extraction of metals | Enrichment and separation of nickel-cobalt, nickel-magnesium, manganese-calcium and rare earth elements, especially for nickel-magnesium, manganese-calcium separation |
Bis(2,4,4-trimethylpentyl) phosphinic acid (ZD272) extractanthas a high degree of selectivity for
specific metal ions, such as cobalt, nickel, and rare earth elements. It can accurately extract target ions
in a complex metal ion system while excluding other non-target ions. For example, under appropriate
conditions, it has a low or no extraction performance for calcium ions and can preferentially extract
cobalt over calcium, eliminating the formation of gypsum contaminants in the extraction system.
During the extraction process Bis(2,4,4-trimethylpentyl) phosphinic acid (Cyanex272) extractant is less
affected by changes in conditions such as temperature and pH value, ensuring the consistency and
reliability of the extraction process extraction process.
Compared with other extractants, it requires a lower acidity of the aqueous phase when extracting metal
ions. This is beneficial for reducing the consumption of acid, lowering production costs, and minimizing
environmental impact.
The metal ions extracted can be easily recovered through the stripping process, which improves the
efficiency of the extraction-stripping cycle and is conducive to the recycling of metal ions and the
conservation of resources.
Bis(2,4,4-trimethylpentyl) phosphinic acid (Lonquest 290) is not only suitable for the extraction and
separation of metals such as cobalt and nickel but also widely used in the extraction and separation
of rare earth elements. It is also applicable to the extraction and separation of other metal systems
such as gallium, indium, molybdenum, germanium, and zirconium.
It has relatively low toxicity, causing less harm to the environment and human body. It also shows good
stability during transportation and storage.
Bis(2,4,4-trimethylpentyl) phosphinic acid (Lonquest 290) can be completely dissolved in aromatic or
aliphatic diluents to form a homogeneous extraction system, which is beneficial to the progress of the
extraction process and the improvement of extraction efficiency.
ZD272 is very stable in terms of heat resistance and hydrolysis resistance. For example, in an extraction
equilibrium experiment with cobalt/nickel sulfate solution at pH = 5 and 50 °C, after repeated contact
for a long time, the extractant does not degrade, and the selectivity for cobalt/nickel does not change.
In hydrometallurgy, many cobalt-nickel-containing ores, after treatment such as acid leaching,
result in a leaching solution containing various metal ions, such as cobalt, nickel, iron, and copper.
By using ZD272 extractant and controlling appropriate conditions such as pH value, cobalt ions can
be selectively extracted into the organic phase, while nickel ions remain in the aqueous phase, thus
achieving the effective separation of cobalt and nickel. For example, in some cobalt ore hydrometallurgical
plants in Africa, ZD272 extractant is widely used to extract cobalt from the cobalt-nickel mixed solution,
laying the foundation for the subsequent production of cobalt products.
With the development of industries such as new energy vehicles, the number of waste lithium-ion
batteries is increasing. Waste lithium-ion batteries contain a large amount of valuable metals such
as cobalt and nickel. When treating and recycling waste batteries, after leaching the metal components
in the batteries, ZD272 extractant can be used to efficiently separate cobalt and nickel, realizing the
recycling of resources.
The solution obtained after leaching rare earth ores contains a variety of rare earth element ions. ZD272
extractant can be used to selectively extract certain rare earth elements from these mixed rare earth ion
solutions. For example, when separating heavy rare earth elements such as yttrium from the leaching
solution of southern ionic rare earth ores, ZD272 can achieve good separation results, improving the
purity and recovery rate of heavy rare earth elements.
In the recycling process of waste rare earth permanent magnet materials, ZD272 can be used to separate
key rare earth elements such as neodymium and praseodymium from the recovered mixed rare earth
solution. For example, a synergistic extraction system developed by Shandong
In the processing of some manganese ores and related industrial productions, solutions containing
metal ions such as manganese, magnesium, and calcium are generated. Under certain conditions,
ZD272 extractant can be used to achieve the separation of manganese from magnesium and calcium.
For example, under specific pH values and extraction conditions, ZD272 has a certain selective binding
ability to magnesium and calcium ions, so magnesium, calcium, and manganese can be separated.
In some by-products of non-ferrous metal smelting or specific ore types, there are rare metals such
as gallium, indium, molybdenum, germanium, and zirconium. C272 extractant can be used to extract
and separate these rare metals from these complex systems. For example, in the beneficiation and smelting
process of some molybdenum ores, using C272 extractant can effectively separate molybdenum from the
molybdenum-containing solution, improving the recovery rate and purity of molybdenum.
Sodium hypophosphite and diisobutylene are used as the main raw materials, and azobisisobutyronitrile
(AIBN) is used as the initiator.
he molar ratio of diisobutylene to sodium hypophosphite is 2.5:1. The reaction is carried out in a stainless steel
high-pressure reactor at 6 MPa and 135°C for 32 hours.
After the reaction, the product is obtained through processes such as alkali washing, acidification, drying and
vacuum rotary evaporation.
The purified ZD272extractant is typically dried to remove any residual moisture. Then, it is
packaged in suitable containers, such as bottles or drums, ensuring proper sealing to maintain its
quality and prevent contamination. The extractant is often stored and transported in a dry and
cool environment to maintain its stability.
1. Incoming inspection: The main raw materials,are inspected for their content, appearance
and other main properties.
2. Feeding inspection: the principle of raw material feeding is first-in-first-out, and the appearance
of the main raw materials is randomly inspected according to whether there is a big change in the
storage conditions before feeding.
3. Batch sampling in the production process: During the production process, the main indexes of
each batch of products: content and acid value will be examined three times in different time periods.
4. Storage Inspection: Each batch (3tons) is inspected before storage.
5. Outbound inspection: According to the quantity demanded by customers, the products will be
sampled and inspected.
6. Pre-shipment inspection: according to customer’s requirement, third party inspection can be carried
out on the products before shipment.
Physical Appearance: Visual inspection
Purity Analysis:Gas chromatography (GC)
Acid Value:Potentiometric titration
Water Content:Moisture analyzers
Refractive Index:Refractometer
Density:Density meter
Each batch of products should be accompanied by a certificate of conformity, including: the name of the
manufacturer, the name of the product, the production batch number, the net weight per barrel, the quality
level and the implementation of the standard number.weight, quality grade and implementation standard
number.
Packed in clean and dry plastic drums, net weight 190±0.3kg per drum or 900±0.5kg, compressed and
sealed after each batch.
This product is packed in plastic drums, during transportation and loading/unloading, it should be carefully
and gently put down, and prevent from impact.
The storage place should be cool, dry and ventilated. Do fireproof and rainproof.
The company pursues the concept of “continuous innovation, the pursuit of first-class”, and is willing to provide domestic and foreign customers with high-quality products and satisfactory service.